ENCH391-17S2 (C) Semester Two 2017

Process Systems and Control

15 points

Details:
Start Date: Monday, 17 July 2017
End Date: Sunday, 19 November 2017
Withdrawal Dates
Last Day to withdraw from this course:
  • Without financial penalty (full fee refund): Friday, 28 July 2017
  • Without academic penalty (including no fee refund): Friday, 13 October 2017

Description

An introduction to process dynamics and process control technology.

The course will be taught both via a real-time approach involving the hands on use of dynamic simulation and building on classical process dynamics knowledge developed in earlier years. (The course does not use the classical Laplace Transform approach).

Topics
• Dynamic process modelling
• Process dynamic elements such as resistive, capacitive, first-order, oscillatory and dead-time elements
• Behaviour of systems of dynamic elements using MATLAB and Excel
• Control hardware including controllers, sensors and valves
• Basic feedback control concepts and the Proportional-Integral-Derivative controller
• Closed loop stability and empirical tuning of controllers
• Cascade, ratio and feed-forward control
• Control of unit operations

Learning Outcomes

  • Learning Outcomes
  • To ensure that all students and graduates fully understand the need to name, date and clearly document all files, spreadsheets and computer programs.
  • To understand the dynamics elements that affect the dynamics of a process such as first-order response, dead time, and capacity.
  • To be able to simulate using Excel and Matlab, the dynamics response of systems made up of typical dynamic elements.
  • To become familiar with some typical items of control hardware that are used in industry.
  • To understand PID control well enough to be able to simulate and tune a real process.
  • To be able to simulate more complex control including cascade, ratio and feed forward.
  • To know which control loops might be suitable for a range of unit operations.

Prerequisites

ENCH298 (from 2016)

Restrictions

ENCH450

Timetable Note

Semester 2: 36 lectures
The lectures on Tuesday 25 July and Wednesday 26 July will not occur.  They will be replaced by lectures Thursday 27 July, E7 12:00 noon and Friday 28 July, E7, 3 pm.

Course Coordinator / Lecturer

Ken Morison

Assessment

Assessment Due Date Percentage  Description
Assignment 1: Dynamic systems with Matlab 6% Due: Friday, 11 Aug, 5 pm
Assignment 2 with computer test 10% on Wednesday, 27 Sep, 8:30 am - Erskine 33, 35, 38
Assignment 3 8% Due Wednesday, 4 Oct, 5 pm
Assignment 4 8% Due Friday, 20 Oct, 5 pm
Computer Exam 29%
Final Exam - Written 29%
Process Dynamics Lab weeks 5 & 6 8% Due: Wednesday, 13 Sept, 5 pm
Tuning lab completion 2%


COMPUTER EXAM
The computer exam might require you to use Excel, Word and Matlab in an examination environment.  You will need to know how to use these, how to save files, and how to upload these files into Learn. Inability in more than one of these may lead to failure.

Some of the assignments will be done in pairs.  You may not choose to work with the same person twice (with the exception of the process dynamics lab which can be done with the same person as assignment 1).

LABORATORIES
Process dynamics Lab, held in weeks 5-6 (15-24 August 2017).  You will carry out experiments to determine the dynamics of a tank with continuous flow and a heat pulse input.  First you will set up a simulation in Matlab and then refine the simulation to match the process.

Controller tuning lab, held in weeks 8-10 (19 Sept – 6 Oct).  In this short lab you get to change test controller tuning on the heated tank.

Textbooks / Resources

Recommended Reading

Svrcek, William Y. , Mahoney, Donald P., Young, Brent R; A real-time approach to process control ; 2nd ed; Wiley, 2006.

Notes

Concerns
Students with concerns about the course should contact any of the lecturers listed above, the 2nd Pro Director of Studies or the Head of Department.

General Policies of the Department
Students may obtain the general policies of the University on matters such as Special Consideration applications, appeals procedures, reconsideration of grades and special provision for students with disabilities from the University Calendar.

Indicative Fees

Domestic fee $919.00

International fee $5,000.00

* All fees are inclusive of NZ GST or any equivalent overseas tax, and do not include any programme level discount or additional course-related expenses.

For further information see Chemical and Process Engineering .

All ENCH391 Occurrences

  • ENCH391-17S2 (C) Semester Two 2017