PROD211-21S1 (C) Semester One 2021

Materials Engineering and Selection

15 points

Details:
Start Date: Monday, 22 February 2021
End Date: Sunday, 27 June 2021
Withdrawal Dates
Last Day to withdraw from this course:
  • Without financial penalty (full fee refund): Sunday, 7 March 2021
  • Without academic penalty (including no fee refund): Friday, 14 May 2021

Description

Performance of metallic, ceramic, polymeric, composite and electronic materials in a wide variety applications. The influence of materials processing on properties. Mechanical properties and strengthening. Solidification processing of metals and plastics. Corrosion. Application of the Granta CES Materials Selector software package to explore materials properties and select suitable materials for given design applications.

Learning Outcomes

  • Students will be able to understand the effect of typical manufacturing processes on the properties of the processed materials and the physical designs that can be achieved through the use of each process.
  • Students will gain an understanding of waste streams in material processing and how waste generation can be minimised through valued added design
  • Students will be familiar with typical deterioration processes for all material classes and how they can avoided and/or integrated in a design process
  • Students will develop a working understanding fracture mechanism and the concept of fracture toughness
  • Students will be able to select and derive a material index suited for given engineering constraints (strength-, stiffness- or fracture limited design) and use Ashby material charts for the selection of optimal material
  • Students will be introduced to the CES Material Selector and its features and will learn how to use the software in a material selection for process for a given design
  • Students will learn to recognise and identify which production processes lie behind the creation of products and how these processes can be exploited as creative inspirations for their own future design projects.

Pre-requisites

1) PROD111; and 2) either 15 points of MATH/EMTH at 100-level or
15 points of PHYS at 100-level

Timetable 2021

Students must attend one activity from each section.

Lecture A
Activity Day Time Location Weeks
01 Monday 14:00 - 15:00 Ernest Rutherford 140
22 Feb - 4 Apr
26 Apr - 6 Jun
Lecture B
Activity Day Time Location Weeks
01 Thursday 13:00 - 14:00 Rehua 103 Project Workshop
22 Feb - 4 Apr
26 Apr - 6 Jun
Lecture C
Activity Day Time Location Weeks
01 Tuesday 13:00 - 14:00 Rehua 009
22 Feb - 4 Apr
26 Apr - 6 Jun
Computer Lab A
Activity Day Time Location Weeks
01 Tuesday 11:00 - 13:00 Len Lye 201 Computer Lab 2
22 Feb - 4 Apr
26 Apr - 6 Jun
02 Tuesday 08:00 - 10:00 Len Lye 201 Computer Lab
22 Feb - 4 Apr
26 Apr - 6 Jun
03 Friday 11:00 - 13:00 Len Lye 201 Computer Lab
22 Feb - 4 Apr
26 Apr - 6 Jun
Lab A
Activity Day Time Location Weeks
01 Tuesday 11:00 - 13:00 West 230 Formulation Lab
22 Feb - 4 Apr
26 Apr - 6 Jun
02 Tuesday 08:00 - 10:00 West 230 Formulation Lab
22 Feb - 4 Apr
26 Apr - 6 Jun
03 Friday 11:00 - 13:00 West 230 Formulation Lab
22 Feb - 4 Apr
26 Apr - 6 Jun
Tutorial A
Activity Day Time Location Weeks
01 Friday 10:00 - 11:00 West 213A
22 Feb - 4 Apr
26 Apr - 6 Jun
02 Tuesday 14:00 - 15:00 West 213A
22 Feb - 4 Apr
26 Apr - 6 Jun

Course Coordinator

Tim Huber

Course Administrator

Alison Lowery

Lecturer

Barro De Gast

Assessment

Design assignment - 35% in total:
Design report: Students will be asked to research their waste material as a raw material for the design of a new product. Details must be given on the supply chain, ideated concepts and a manufacturing plan for the model/prototype of a final design. Due at the end of first week of term break (20%)
Final design presentation: Students will be asked to present their final model/prototype in the form of a short video (15%) due at the end of term 2

Laboratory assessments - 16.5% in total:
• One report combining the findings from lab 1-4 (12%, due end of week 7)
• Quiz for labs 5 & 6: 4.5%; at the end of each lab session of lab 6

PC lab assessments - 18.5% in total:
• Labs Term 1: Product research due by the end of each individual lab session, 7.5 % in total
• Lab 1, 2: Exercises checked during lab hours, 1 % each
• Lab 3, 4 & 5: case study report, due 1 week after lab session, 3 % each

Textbooks / Resources

Recommended Reading

Ashby, M. F. , Johnson, Kara; Materials and design : the art and science of material selection in product design; 3rd edition; Butterworth-Heinemann, 2014.

Ashby, M. F. , Shercliff, Hugh., Cebon, David; Materials : engineering, science, processing and design; 2nd ed., North American ed; Butterworth-Heinemann, 2010.

Callister, William D. , Rethwisch, David G; Materials science and engineering : an introduction; 9th edition ; John Wiley and Sons, Inc., 2014.

Muralisrinivasan, Natamai Subramanian; Basics of polymers : fabrication and processing technology; Momentum Press, 2015.

Pfeifer, Michael; Materials enabled designs : the materials engineering perspective to product design and manufacturing; Elsevier/Butterworth Heinemann, 2009.

Rosato, Donald V. , Rosato, Marlene G., Schott, Nick R; Plastics technology handbook; Momentum Press, 2010.

Notes

The prerequisite for this course is PROD111 and either PHYS111 or PHYS101

Indicative Fees

Domestic fee $986.00

International fee $5,500.00

* Fees include New Zealand GST and do not include any programme level discount or additional course related expenses.

For further information see School of Product Design on the department and colleges page.

All PROD211 Occurrences

  • PROD211-21S1 (C) Semester One 2021