ENCH395-18W (C) Whole Year 2018

Process Engineering Laboratories

15 points
19 Feb 2018 - 18 Nov 2018

Description

Laboratory and pilot-plant experiments, design and analysis of experiments using statistical methods, and computational tools useful for analysing data.

Learning Outcomes

  • Practical demonstration of hardware, concepts and phenomena in relation to the broader context of a process engineering system.
  • Solve open ended chemical engineering problems by researching, designing, planning and conducting experiments.
  • Gather, manage, interpret and use experimental information appropriately.
  • Effective communication using a variety of formats to a variety of audiences.
  • Function effectively in a team environment by working cooperatively with your lab partner.
    • University Graduate Attributes

      This course will provide students with an opportunity to develop the Graduate Attributes specified below:

      Critically competent in a core academic discipline of their award

      Students know and can critically evaluate and, where applicable, apply this knowledge to topics/issues within their majoring subject.

Pre-requisites

Timetable 2018

Students must attend one activity from each section.

Lecture B
Activity Day Time Location Weeks
01-P1 Monday 15:00 - 16:00 A1 Lecture Theatre 30 Apr - 6 May
01-P2 Tuesday 14:00 - 15:00 Jack Erskine 031 Lecture Theatre 16 Jul - 22 Jul
6 Aug - 19 Aug
Lecture C
Activity Day Time Location Weeks
01-P1 Thursday 15:00 - 16:00 E16 Lecture Theatre 16 Jul - 22 Jul
6 Aug - 19 Aug
1 Oct - 7 Oct
01-P2 Thursday 16:00 - 17:00 F3 Lecture Theatre 30 Apr - 6 May
Lecture D
Activity Day Time Location Weeks
01 Friday 15:00 - 16:00 F3 Lecture Theatre 16 Jul - 22 Jul
6 Aug - 19 Aug
1 Oct - 7 Oct
Lab A
Activity Day Time Location Weeks
01 Monday 09:00 - 11:00 CAPE Special Purposes Lab 5 Mar - 11 Mar
02 Friday 09:00 - 11:00 CAPE Special Purposes Lab 5 Mar - 11 Mar
03 Monday 09:00 - 11:00 CAPE Special Purposes Lab 12 Mar - 18 Mar
04 Friday 09:00 - 11:00 CAPE Special Purposes Lab 12 Mar - 18 Mar
05 Monday 11:00 - 13:00 CAPE Special Purposes Lab 5 Mar - 11 Mar
06 Friday 11:00 - 13:00 CAPE Special Purposes Lab 5 Mar - 11 Mar
07 Monday 11:00 - 13:00 CAPE Special Purposes Lab 12 Mar - 18 Mar
08 Friday 11:00 - 13:00 CAPE Special Purposes Lab 12 Mar - 18 Mar
Lab B
Activity Day Time Location Weeks
01 Monday 08:00 - 12:00 CAPE Special Purposes Lab 7 May - 13 May
02 Friday 08:00 - 12:00 CAPE Special Purposes Lab 7 May - 13 May
03 Monday 08:00 - 12:00 CAPE Special Purposes Lab 14 May - 20 May
04 Friday 08:00 - 12:00 CAPE Special Purposes Lab 14 May - 20 May
05 Wednesday 08:00 - 12:00 CAPE Special Purposes Lab 7 May - 13 May
Lab C
Activity Day Time Location Weeks
01 Monday 09:00 - 13:00 CAPE Special Purposes Lab 23 Jul - 29 Jul
02 Friday 09:00 - 13:00 CAPE Special Purposes Lab 23 Jul - 29 Jul
03 Monday 09:00 - 13:00 CAPE Special Purposes Lab 30 Jul - 5 Aug
04 Friday 09:00 - 13:00 CAPE Special Purposes Lab 30 Jul - 5 Aug
05 Wednesday 08:00 - 12:00 CAPE Special Purposes Lab 23 Jul - 29 Jul
Lab D
Activity Day Time Location Weeks
01 Monday 09:00 - 13:00 CAPE Special Purposes Lab 13 Aug - 19 Aug
02 Friday 09:00 - 13:00 CAPE Special Purposes Lab 13 Aug - 19 Aug
03 Monday 09:00 - 13:00 CAPE Special Purposes Lab 20 Aug - 26 Aug
04 Friday 09:00 - 13:00 CAPE Special Purposes Lab 20 Aug - 26 Aug
05 Wednesday 08:00 - 12:00 CAPE Special Purposes Lab 13 Aug - 19 Aug
Lab E
Activity Day Time Location Weeks
01 Monday 09:00 - 13:00 CAPE Special Purposes Lab 17 Sep - 23 Sep
02 Friday 09:00 - 13:00 CAPE Special Purposes Lab 17 Sep - 23 Sep
03 Monday 09:00 - 13:00 CAPE Special Purposes Lab 24 Sep - 30 Sep
04 Friday 09:00 - 13:00 CAPE Special Purposes Lab 24 Sep - 30 Sep
05 Wednesday 08:00 - 12:00 CAPE Special Purposes Lab 17 Sep - 23 Sep
Lab F
Activity Day Time Location Weeks
01 Monday 08:00 - 10:00 CAPE Special Purposes Lab 8 Oct - 14 Oct
02 Friday 08:00 - 10:00 CAPE Special Purposes Lab 8 Oct - 14 Oct
03 Monday 08:00 - 10:00 CAPE Special Purposes Lab 15 Oct - 21 Oct
04 Friday 08:00 - 10:00 CAPE Special Purposes Lab 15 Oct - 21 Oct
05 Monday 10:00 - 12:00 CAPE Special Purposes Lab 8 Oct - 14 Oct
06 Friday 10:00 - 12:00 CAPE Special Purposes Lab 8 Oct - 14 Oct
07 Monday 10:00 - 12:00 CAPE Special Purposes Lab 15 Oct - 21 Oct
08 Friday 10:00 - 12:00 CAPE Special Purposes Lab 15 Oct - 21 Oct

Course Coordinator

Matt James Watson

Lab Coordinator

Alfred Herritsch

• 5 experiments with process equipment at pilot plant scale, reported in various ways.
• Lectures describing the laboratories, safety, statistical analysis.
• 1 day workshop on plant start-up.

Assessment

Assessment Due Date Percentage  Description
Formal Report 35% A longer and more in depth analysis of the results. In addition, students will supplement this with the data from other students who have completed the lab in the same year. This will result in an augmented statistical analysis, which may result in suggestions for lab improvements. Final report to be submitted 4 weeks after the experiment.
Management Report 1 20% Reports to management (due 1 week after the lab)
Management Report 2 20% Reports to management (due 1 week after the lab)
Short Formal Report 1 10% A rapidly-executed industrial report to immediate superior. The report is due on the same day that the lab is completed.
Short Formal Report 2 10% A rapidly-executed industrial report to immediate superior. The report is due on the same day that the lab is completed.
Workshop 5% One day workshop on P&IDs and the start-up of CAPE's distillation column.


Five reports will be completed:

1 workshop (worth 5%) – A one-day workshop on P&IDs and the start-up of CAPE’s distillation column.

Two management reports (worth 20% each) - reports to management (due 1 week after the lab)

Two short format reports (worth 10% each) - a rapidly-executed industrial report to immediate superior.  The report is due on the same day that the lab is completed.

One formal report (worth 35%) - A longer and more in depth analysis of the results.  In addition, students will supplement this with the data from other students who have completed the lab in the same year.  This will result in an augmented statistical analysis, which may result in suggestions for lab improvements. Final report to be submitted 4 weeks after the experiment.

Textbooks / Resources

Required Texts

Montgomery, Douglas C; Design and analysis of experiments; Eighth edition; John Wiley & Sons, Inc., 2013.

Recommended Reading

Montgomery, Douglas C. , Runger, George C; Applied statistics and probability for engineers; Sixth edition; John Wiley and Sons, Inc., 2014.

Notes

LECTURES
Scheduled as described in “My Timetable”

LABORATORIES
Laboratories generally start at 8 am or later upon agreement with tutor and finish around 12 pm. Students will be able to choose 1 of 4 laboratory streams which will run on alternating Mondays and Fridays. Each stream will contain  the following experiments:
• Reactor – Batch stirred tank reactor to determine kinetics of conversion of vegetable oils into biodiesel
• Filtration - Lab-scale investigation of membrane separations
• Heat Exchanger - Plate heat-exchanger - heat balances and heat transfer coefficients
• Spray Drier – Material and energy balances to determine drying rates for scale-up
• Distillation experiment - Practical experience with a large pilot-scale continuous distillation column

WORKLOAD
• 5 laboratory days with contact time 3-6 hours each, time of report preparation 10-25 hours for different report styles, total 130 hours
• Lecture attendance (approximately 12 hours)
• 1 workshop on P&ID drawing

RELATION TO OTHER COURSES
This course builds on the skills acquired in first-professional year chemical engineering laboratories, extending the range of reporting, allowing the student to take more initiative, and generally increasing the size of the plant used to pilot scale. The experiments are related to other ENCH 300 series courses currently being studied.

Indicative Fees

Domestic fee $937.00

International fee $5,125.00

* Fees include New Zealand GST and do not include any programme level discount or additional course related expenses.

For further information see Chemical and Process Engineering.

All ENCH395 Occurrences

  • ENCH395-18W (C) Whole Year 2018